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Secure Your Operations Against High Temperature Risks

Master Extreme Heat with Precision: ioX-Connect High Temperature Sensor

High Temperature Sensor for High Temperature Monitoring
Designed for Durability and Precision

Advanced Monitoring with High Temperature Sensors

Experience unmatched accuracy in high-temperature monitoring with our Wireless High Temperature Sensor. Built to endure and perform in the harshest conditions, this sensor is your ideal solution for applications demanding extreme temperature tolerance and reliability. Whether managing industrial ovens or monitoring environmental conditions in arid zones, our sensor ensures your operations remain safe and efficient.

Key Features

  • Broad Measurement Range: Handles extreme temperatures from -50°C to 370°C (-58°F to +700°F), suitable for a variety of industrial applications.
  • High Resolution and Calibration Accuracy: Offers a fine resolution of 0.1°C and superior calibration options to maintain accuracy across its range.
  • Enhanced Monitoring: Features configurable thresholds for real-time alerts on critical changes, ensuring safety and operational continuity.
  • Certified Reliability: Available with an optional 25-month NIST certification, affirming its precision and quality for sensitive applications.
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Maintain Standards with Confidence

Advanced Monitoring with High Temperature Sensors

Discover the power of the ioX-Connect Wireless High Temperature Sensor, specifically engineered to operate in the most demanding environments. Utilizing a state-of-the-art glass-coated platinum Resistance Temperature Detector (RTD), this sensor delivers not only high precision but also exceptional durability. It's designed to withstand extreme heat, making it an invaluable tool for industries operating at high temperatures.

By integrating advanced technology with user-centric features, the ioX Wireless High Temperature Sensor is an essential component of any high-temperature application. It not only simplifies the task of temperature monitoring but also transforms it into a strategic advantage, empowering businesses to enhance efficiency and ensure safety across their operations.



Accurate Temperature Measurement

With a range of -50°C to 370°C (-58°F to +700°F), the sensor provides precise temperature readings critical for maintaining product quality and safety in high-temperature processes such as metal fabrication or ceramic manufacturing.

Real-Time Alerts and Monitoring

Configure thresholds to receive immediate alerts if temperatures exceed set limits. This instant notification allows for swift action to prevent potential hazards or machinery failures, enhancing overall operational safety.

Compliance and Quality Assurance

Ideal for industries where precise temperature control is regulated, such as pharmaceuticals and food processing. The sensor’s ability to be calibrated and its optional NIST certification support compliance with industry standards.

Extended Sensor Life in Harsh Environments

The robust construction of the sensor, featuring a glass-coated platinum RTD, ensures it can endure harsh conditions without degradation, offering reliable performance and reducing the need for frequent replacements.

Energy Efficiency

By monitoring and maintaining optimal temperatures, the sensor helps reduce energy consumption, supporting sustainability goals while decreasing operational costs.

Key Features and Benefits of the Wireless High Temperature Sensor

Unrivaled Accuracy in Extreme Environments

The ioX-Connect Wireless High Temperature Sensor stands out for its precision engineering and robust design, tailored to meet the rigorous demands of industrial and commercial applications that operate under extreme temperatures.

Precision Monitoring Across a Broad Range:
  • Wide Temperature Range: With a measurement capability from -50°C to 370°C (-58°F to +700°F), this sensor accommodates a variety of high-temperature applications, from steel manufacturing to glass production.
  • Exceptional Accuracy: Offers standard accuracy of ± 3.3°C at 0°C and calibrated accuracy down to ± 0.5°C, ensuring precise measurements crucial for process control and quality assurance.
Real-Time Data and Alerts:
  • Immediate Notification: Configurable thresholds alert you immediately when temperatures exceed or drop below set parameters, enabling rapid response to potential issues and preventing equipment damage or product loss.
  • Continuous Monitoring: Coupled with the ioX-Connect platform, the sensor provides ongoing monitoring and data logging, ensuring that all temperature fluctuations are captured and analyzed for optimal process management.
Durability and Reliability:
  • Robust Construction: Built with a glass-coated platinum Resistance Temperature Detector (RTD), the sensor is designed to withstand harsh environments where standard sensors might fail, offering reliable performance and extended lifespan.
  • Industrial and Enterprise Versions: Available in two versions to best match the specific needs of different operational environments, ensuring that all businesses can find a solution that fits their requirements.
Ease of Integration and Use:
  • Wireless Connectivity: Eliminates the need for complex wiring, making installation simple and maintenance minimal. Its wireless nature allows for flexibility in placement and easy integration into existing systems.
  • User-Friendly Interface: Features a digital output that can be easily read and configured through the ioX-Connect platform, enhancing user interaction and accessibility.
Regulatory Compliance:
  • NIST Certification: Offers an optional 25-month NIST certification, making it suitable for industries where regulatory compliance is critical, such as pharmaceuticals, food processing, and aerospace.
Energy Efficiency and Cost Savings:
  • Optimized Operations: By maintaining precise control over high temperatures, the sensor helps to optimize energy use, reduce operational costs, and enhance overall system efficiency.

By integrating these sophisticated features, the ioX-Connect Wireless High Temperature Sensor not only meets but exceeds the expectations of industries requiring high-level temperature monitoring. It provides a reliable, efficient, and user-friendly solution that transforms how businesses handle temperature-sensitive processes, ensuring safety, compliance, and performance at all times.

Typical Use Cases and Applications of the Wireless High Temperature Sensor

Tailored for Precision and Performance in Extreme Conditions

The ioX-Connect Wireless High Temperature Sensor excels in environments where temperature control is not just a necessity but a critical factor for success and safety. This sensor's advanced capabilities make it indispensable across a range of applications where accuracy and durability are paramount.

Industrial Manufacturing:
  • Metal Fabrication and Foundries: Monitor furnace temperatures to ensure metal is processed at optimal heat, enhancing material properties and ensuring quality output.
  • Glass Production: Precisely control kiln temperatures to prevent defects in glass products and ensure uniformity and strength in the finished goods.
Food and Beverage Industry:
  • Baking and Cooking Processes: Maintain exact temperatures in commercial ovens to guarantee consistency and quality in baked goods and cooked foods, crucial for consumer satisfaction and compliance with food safety standards.
  • Food Processing: Monitor temperatures during pasteurization or other heat treatments to ensure pathogens are eliminated without compromising the quality of food products.
Chemical Processing:
  • Reaction Temperature Control: Monitor and control the temperature of chemical reactions to ensure process safety and efficiency. Precise temperature management can prevent hazardous conditions and improve yield.
Automotive and Aerospace:
  • Heat Treatment Processes: Use in heat treatment facilities to monitor the temperatures of components being annealed, hardened, or tempered, which is vital for achieving desired mechanical properties and compliance with stringent industry standards.
Environmental Monitoring and Infrastructure:
  • Incineration Plants and Power Generation: Monitor temperatures in boilers and incinerators to optimize combustion, reduce emissions, and ensure operational safety.
  • HVAC Systems in Large Facilities: Ensure that heating systems in large commercial buildings or industrial complexes operate within safe and efficient temperature ranges, thereby enhancing energy efficiency and occupant comfort.
Research and Development:
  • Material Science Studies: Provide accurate temperature data for experiments involving new materials or substances that require exposure to high temperatures to determine their properties and behaviors under stress.
Technology and Innovation:
  • Semiconductor Manufacturing: Monitor temperatures in the production of semiconductors and electronics where precise temperature control is critical for ensuring the quality and functionality of the final products.

Each application highlights the sensor’s ability to operate under extreme conditions while providing reliable and precise temperature data, which is critical for process optimization, safety, quality control, and compliance. The versatility of the ioX-Connect Wireless High Temperature Sensor makes it an invaluable tool across diverse sectors, proving that whether it’s safeguarding equipment or perfecting products, accurate temperature monitoring is key.

  • Enterprise AA-battery powered: Our most popular type is ideal for typical commercial & enterprise environments, such as server rooms. A 1,200+ ft. range readily covers most facilities.
  • Industrial: Sensor's weatherproof, NEMA-rated enclosure withstands demanding indoor/outdoor use, e.g., warehouses & production facilities.
Connection Type Wireless
Sensor Type Enterprise (AA Battery) Industrial
Sensor Housing
Dimensions1		 4.375" (111.125 mm) Width
2.470" (62.738 mm) Height
1.111" (28.219 mm) Depth		 3.701" (94.0 mm) Width
2.316" (58.84 mm) Height
1.378" (35.0 mm) Depth
Gateway Required? Yes Yes
Range2 1200+ Feet
12+ Walls		 1200+ Feet
12+ Walls
Battery Required? Yes
Two AA's		 Yes
1800mAH Industrial
Battery Life3 Up to 10 Years Up to 5 Years
Internet Required for Data Transmission?4 No No
Outdoor Use or Wet Conditions? No Yes (IP65 Nema Rated Housing)
Works with Other ioX-Connect Sensors? Yes Yes

 

1Dimensions for standard housing sizes. For sensors in non-typical housings, please refer to their data sheets.
2Actual range may vary depending on environment.
3Battery life is determined by sensor reporting frequency and other variables.
4This is transmission from sensor to gateway. All gateways will need active connection for transmission to ioX-Connect. Gateway transmission can be Ethernet or Cellular.

Enterprise Sensor Enclosure:

Enterprise Sensor Enclosure Drawing

Industrial Sensor Enclosure:

Industrial Sensor Enclosure and Antenna Drawing

 

FAQs

Your all-in-one wireless monitoring solution

Please reach out to us at: sales@iox-connect.com if you have any additional questions that are not addressed below.

ioX-Connect's Wireless Sensor communication can reach 1,200+ feet through 12+ walls non-line-of-sight.

You can connect up to 50 different ioX Wireless Sensors to 1 gateway. Gateways can also serve as range extenders if you have a big site where sensors will be installed more than 1,000 ft apart.

The life span of the battery is dependent on several factors, including:

  • How frequently does the sensor transmit data (Heartbeat)
  • How far the sensor is from the wireless gateway
  • The obstructions that can cause difficulty in sending data (farther distance and obstructions require that the radio operate at longer intervals to send and receive data)

ioX-Connect Sensors and Gateways provide automated data logging. Our sensors can store up to 4,000 messages if the gateway connection is lost (non-volatile flash, persists through the power cycle). For 10-minute Heartbeat settings, this accounts for approximately 22 days of messages or readings. For 2-hour Heartbeat settings, our sensors can log up to 266 days of readings.

Plus, our gateways can save up to 50,000 sensor messages if its connection is lost. Our sensors and gateways can log all this data before sending it to the ioX-Connect platform—our sensor management and monitoring software—for cloud storage, trending, and analysis.

ioX-Connect wireless products use Encrypt-RF bank-level security, featuring a 256-bit exchange to establish a globally unique key and an AES-128 CTR for all data messages. Security is maintained at all communication points from sensor to gateway, gateway to software, and back again.

ioX-Connect's standard wireless products use several features to help protect sensor data in transit. The proprietary sensor protocol uses very low transmit power and requires specialized radio equipment to operate. Typical wireless devices that run on non-proprietary communication protocols (Wi-Fi, Bluetooth, Zigbee) operate using different frequency bands, so you can't use them to eavesdrop on the radio communications from the ioX-Connect family of sensors. In addition, we use a robust packet tampering evaluation routine to ensure that traffic isn't altered between the sensors and the gateways. This enables us to check for well-formed data packets that only originate from ioX-Connect enabled devices. We have algorithms that protect against spoofing and re-transmission of wireless data packets to safeguard data further.

Absolutely! This is what sets ioX-Connect apart from all other IoT solutions out there. ioX-Connect's Analytics module allows you to combine data from different sources not just sensors to create cross functional reports, analyze and trend sensor data, interact with your historical data and collaborate across departments thereby giving you more insights into your business/operations.

Yes. The ioX-Connect platform can be fed with data from external sensors provided we can retrieve the external sensor data through some service like an API. Please reach out to us at: sales@iox-connect.com for more detail on integration capabilities.

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