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Industrial IoT Vibration & Temperature Monitoring for Predictive Maintenance

ioX-Connect Wireless Vibration Sensor

Industrial IoT Vibration & Temperature Monitoring for Predictive Maintenance
Wireless Industrial Vibration Sensor

Industrial IoT Vibration & Temperature Monitoring for Predictive Maintenance

Enhance your asset monitoring capabilities with the ioX-Connect Vibration Sensor, an industrial-grade wireless sensor designed to detect early signs of mechanical failure. Built for harsh environments, this sensor provides real-time vibration and temperature data, empowering businesses to prevent downtime, optimize maintenance, and extend equipment lifespan.

Key Features of the ioX-Connect Vibration Sensor:

- Long-Range Wireless Connectivity – Up to 2 miles line-of-sight with mesh networking for extended coverage.
- Multi-Axis Vibration Monitoring – Captures 3-axis acceleration and magnetometer data for comprehensive condition monitoring.
- Integrated Temperature Sensor – Ensures accurate compensation for acceleration readings, improving measurement reliability.
- Advanced Machine Learning – Optimizes power consumption, enabling continuous operation without excessive battery drain.
- High-Precision Sampling – 25.6 kHz sample rate with 6.3 kHz bandwidth, detecting even subtle changes in machine vibration.
- Rugged & Durable – IP67-rated metal housing withstands industrial environments, ensuring reliability in harsh conditions.
- Flexible Mounting Options – Magnetic mount & ¼-28 UNF thread for easy installation on various assets.
- Automatic Asset On-Time Calculator – Tracks operational status without manual input.
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Prevent critical failures before they occur

Why Choose ioX-Connect’s Vibration Sensor?

The ioX-Connect Vibration Sensor is ideal for condition-based maintenance and predictive analytics, reducing operational costs and improving equipment longevity. With built-in machine learning and 24/7 data sampling, it proactively detects anomalies before they lead to failures.



Reduce Unplanned Downtime

Get real-time alerts for abnormal vibration patterns.

Optimize Maintenance Schedules

Shift from reactive to predictive maintenance.

Extend Equipment Lifespan

Prevent excessive wear and tear with early issue detection.

Enhance Safety & Compliance

Monitor industrial machinery health for improved workplace safety.

Industrial IoT Vibration & Temperature Monitoring for Predictive Maintenance

Feature Specification
Connectivity 900 MHz, 868 MHz, 2.4 GHz with mesh networking
Wireless Range 1,200 ft indoor / 2-mile line-of-sight
Acceleration Measurement ±16g or ±32g full-scale range
Magnetometer ±4, ±8, ±16 gauss (PRO model)
Sample Rate 25.6 kHz
Operating Temperature -40°C to 85°C
Battery Life D-cell battery for long-term use
Enclosure IP67-rated, metal body for industrial durability

Applications of ioX-Connect Vibration Sensor

The ioX-Connect Vibration Sensor is designed for various industries, including manufacturing, oil & gas, utilities, and industrial automation. Its ability to monitor rotating machinery, pumps, compressors, and motors makes it essential for reliable asset performance tracking.

✅ Rotating Equipment Monitoring – Detects early-stage bearing failures.
✅ HVAC Systems & Fans – Monitors imbalances and potential breakdowns.
✅ Pumps & Compressors – Identifies mechanical issues before failure.
✅ Smart Manufacturing & IIoT – Provides real-time insights for automated processes.

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Have more monitoring needs?

ioX-Connect Remote Monitoring Systems offers a comprehensive cloud-based platform designed to manage an array of over 80 sensors types, as well as integrate with your existing monitoring tools. Our platform serves as the command center for your devices, allowing you to tailor their settings to your specific needs and operational processes. Equipped with state-of-the-art wireless sensors, gateways, and software, it empowers the Internet of Things (IoT) to speak on behalf of your business.

The ioX ecosystem encompasses a diverse range of more than 80 types of sensors. These sensors are finely tuned to monitor for critical changes in conditions — from unusual vibrations and temperatures to the presence of water, and fluctuations in electrical currents and voltages. This robust wireless sensing solution operates autonomously, providing a protective shield for your financial health.

 

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FAQs

Your all-in-one wireless monitoring solution

Please reach out to us at: sales@iox-connect.com if you have any additional questions that are not addressed below.

ioX-Connect's Wireless Sensor communication can reach 1,200+ feet through 12+ walls non-line-of-sight.

You can connect up to 100 different ioX Wireless Sensors to 1 gateway. Gateways can also serve as range extenders if you have a big site where sensors will be installed more than 1,000 ft apart.

The life span of the battery is dependent on several factors, including:

  • How frequently does the sensor transmit data (Heartbeat)
  • How far the sensor is from the wireless gateway
  • The obstructions that can cause difficulty in sending data (farther distance and obstructions require that the radio operate at longer intervals to send and receive data)

ioX-Connect Sensors and Gateways provide automated data logging. Our sensors can store up to 4,000 messages if the gateway connection is lost (non-volatile flash, persists through the power cycle). For 10-minute Heartbeat settings, this accounts for approximately 22 days of messages or readings. For 2-hour Heartbeat settings, our sensors can log up to 266 days of readings.

Plus, our gateways can save up to 50,000 sensor messages if its connection is lost. Our sensors and gateways can log all this data before sending it to the ioX-Connect platform—our sensor management and monitoring software—for cloud storage, trending, and analysis.

ioX-Connect wireless products use Encrypt-RF bank-level security, featuring a 256-bit exchange to establish a globally unique key and an AES-128 CTR for all data messages. Security is maintained at all communication points from sensor to gateway, gateway to software, and back again.

ioX-Connect's standard wireless products use several features to help protect sensor data in transit. The proprietary sensor protocol uses very low transmit power and requires specialized radio equipment to operate.

Typical wireless devices that run on non-proprietary communication protocols (Wi-Fi, Bluetooth, Zigbee) operate using different frequency bands, so you can't use them to eavesdrop on the radio communications from the ioX-Connect family of sensors. In addition, we use a robust packet tampering evaluation routine to ensure that traffic isn't altered between the sensors and the gateways. This enables us to check for well-formed data packets that only originate from ioX-Connect enabled devices. We have algorithms that protect against spoofing and re-transmission of wireless data packets to safeguard data further.

Absolutely! This is what sets ioX-Connect apart from all other IoT solutions out there. ioX-Connect's Analytics module allows you to combine data from different sources not just sensors to create cross functional reports, analyze and trend sensor data, interact with your historical data and collaborate across departments thereby giving you more insights into your business/operations.

Yes. The ioX-Connect platform can be fed with data from external sensors provided we can retrieve the external sensor data through some service like an API. Please reach out to us at: sales@iox-connect.com for more detail on integration capabilities.

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