IoT Solutions for Pump Jack Monitoring

Pump Jack Monitoring Made Easy
Optimize production and reduce downtime with our rugged, wireless Tilt Sensor, specifically configured for pump jack stroke counting. Designed to withstand harsh oilfield conditions, the IOX Tilt Sensor gives you real-time, actionable data on pump jack performance—all without the need for costly wiring or onsite manual checks.
Why Choose the ioX-Connect Tilt Sensor for Pump Jack Monitoring?
Accurate Stroke Counting:
Leverage high-precision tilt measurements to accurately detect each stroke of the pump jack. The sensor’s advanced algorithms minimize false triggers and ensure reliable data, so you can optimize your well’s production cycle.
Rugged, Field-Proven Design:
Built for the toughest environments, the ioX-Connect Tilt Sensor is IP-rated, resists extreme temperatures, and offers superior durability against shock and vibration—perfect for remote oilfield applications.
Long Battery Life & Low Maintenance:
High-capacity batteries and power-efficient electronics mean extended deployment without frequent battery replacements—helping you minimize operating costs and reduce site visits.
Real-Time Insights & Alerts:
With remote data transmission, you can monitor pump jack status in real time, set custom threshold alerts for abnormal conditions, and schedule predictive maintenance before a small issue becomes a major failure.
Scalable Solution:
Easily scale from a single pump jack to multiple leases or sites. The same tilt sensor technology that works on one unit will seamlessly expand to multiple sites, all monitored through a centralized dashboard.
Easy Installation & Minimal Downtime:
Get up and running quickly. No complicated wiring needed—just attach the sensor, configure your data parameters, and start monitoring.
High Sensitivity & Accuracy
Designed with industrial-grade MEMS (Micro-Electro-Mechanical Systems) sensors for precise tilt angle detection and stroke counting.
Battery-Powered Convenience
Several years of operational life on a single battery, depending on usage and reporting intervals.
Flexible Data Reporting
Configurable reporting intervals and real-time alerts let you control how frequently you receive data, balancing detail with power efficiency.
Predictive Maintenance
Use historical trend data from the tilt sensor to predict mechanical wear. Optimize maintenance schedules, reduce emergencies, and save on labor costs.
Seamless Integration
Compatible with a broad ecosystem of 3rd party applications through API's and Webhooks. Integrate with your existing SCADA or IoT solution for unified asset management.
Powerful Analytics with Built-in AI Insights
With ioX-Connect's advanced analytics and reporting, you get more than just stroke counts—you gain real-time insights, historical performance tracking, and predictive maintenance alerts to optimize pump jack efficiency. Our intuitive dashboard visualizes stroke trends, detects anomalies, and automates reports, helping you reduce downtime, cut costs, and extend equipment lifespan. Unlike basic monitoring solutions, ioX-Connect provides custom alerts, seamless SCADA and CMMS integration, and data-driven maintenance strategies, giving you a true competitive edge in oilfield operations.
IoX-Connect Solutions for Oil and Gas Applications
Any questions, please do not hesitate to reach out to us at: sales@iox-connect.com
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Your all-in-one wireless monitoring solution
Please reach out to us at: sales@iox-connect.com if you have any additional questions that are not addressed below.
ioX-Connect's Wireless Sensor communication can reach 2,000+ feet through 12+ walls non-line-of-sight using our XL Gateways.
You can connect up to 100 different ioX Wireless Sensors to 1 gateway. Gateways can also serve as range extenders if you have a big site where sensors will be installed more than 1,000 ft apart.
Although ioX Sensors have proven battery life of up to 7 years, the life span of a sensor's battery is heavily dependent on several factors, including:
- How frequently does the sensor transmit data (Heartbeat)
- How far the sensor is from the wireless gateway
- The obstructions that can cause difficulty in sending data (farther distance and obstructions require that the radio operate at longer intervals to send and receive data)
ioX-Connect Sensors and Gateways provide automated data logging. Our sensors can store up to 4,000 messages if the gateway connection is lost (non-volatile flash, persists through the power cycle). For 10-minute Heartbeat settings, this accounts for approximately 22 days of messages or readings. For 2-hour Heartbeat settings, our sensors can log up to 266 days of readings.
Plus, our gateways can save up to 50,000 sensor messages if its connection is lost. Our sensors and gateways can log all this data before sending it to the ioX-Connect platform—our sensor management and monitoring software—for cloud storage, trending, and analysis.
ioX-Connect wireless products use Encrypt-RF bank-level security, featuring a 256-bit exchange to establish a globally unique key and an AES-128 CTR for all data messages. Security is maintained at all communication points from sensor to gateway, gateway to software, and back again.
ioX-Connect's standard wireless products use several features to help protect sensor data in transit. The proprietary sensor protocol uses very low transmit power and requires specialized radio equipment to operate.
Typical wireless devices that run on non-proprietary communication protocols (Wi-Fi, Bluetooth, Zigbee) operate using different frequency bands, so you can't use them to eavesdrop on the radio communications from the ioX-Connect family of sensors. In addition, we use a robust packet tampering evaluation routine to ensure that traffic isn't altered between the sensors and the gateways. This enables us to check for well-formed data packets that only originate from ioX-Connect enabled devices. We have algorithms that protect against spoofing and re-transmission of wireless data packets to safeguard data further.
Absolutely! This is what sets ioX-Connect apart from all other IoT solutions out there. ioX-Connect's Analytics module allows you to combine data from different sources not just sensors to create cross functional reports, analyze and trend sensor data, interact with your historical data and collaborate across departments thereby giving you more insights into your business/operations.
Yes. The ioX-Connect platform can be fed with data from external sensors provided we can retrieve the external sensor data through some service like an API. Please reach out to us at: sales@iox-connect.com for more detail on integration capabilities.
Sensor data retention is dependent on the type of IoT Software Subscription you took/ have. ioX-Connect software is by default a data historian system, meaning we typically do not get rid of or purge your data while your account is active. However because sensors can generate so much data on an hourly/ daily basis we have to limit the amount of data being kept in an account at some point. This is to ensure there is no system degradation/ speed issues. So for lower tier accounts we can hold data for 6 months to 2 years depending on the number of sensors in the account and how often they report in. On higher tier subscriptions like enterprise level accounts, we would typically retain all data for as long as the account is active. If you have more questions around this, please reach out to us at: sales@iox-connect.com
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